KURIMOTO Co-LAB English|Kneading, Grinding, Drying

POM (Polyoxymethylene)

聚甲醛 / Polyoxymethylen / 폴리옥시메틸렌

POM (Polyoxymethylene)
Description of Final products

A thermoplastic general-purpose engineering plastic with excellent mechanical properties (such as strength, fatigue resistance, sliding performance, and wear resistance) as well as chemical resistance.

Applications

Automotive parts, screws, gears, fuel pump modules, electronic components, household goods, medical devices etc

Manufacturing process

※This process is just one example, and the manufacturing methods vary by company.

Raw materials to be processed

Polymerization
reaction
The main materials, additives, and catalysts are fed in precise amounts and stirred while performing the polymerization reaction.
課題

Due to the exothermic nature of the polymerization reaction, the polymer precipitates and the raw materials undergo phase transitions (from slurry to paste, and then solid masses).  As a result, the equipment may become inoperable due to overload, or heat removal efficiency may decrease due to material adhesion.

解決策

The twin-screw continuous kneader "KRC Kneader" can stably process raw materials that undergo phase transitions by the following mechanical characteristics. (It is also possible to connect two or more kneaders in series.)

Adhesion is minimized by the self-wiping function of the paddles.

Kneading is performed with a uniform residence time distribution (plug flow).

KRCニーダ ジャケット冷却

Removal of kneading heat by cooling through the jacketed barrel

Termination
of reaction
A small amount of polymerization terminator is fed to stop the reaction.
課題

To terminate the reaction, it is required to thoroughly disperse the polymerization terminator, however, adhesion of raw materials to the barrel wall may reduce the heat removal efficiency.

解決策

The twin-screw continuous kneader "KRC Kneader" enables stable dispersion of the terminator while suppressing material adhesion, by the following mechanical features.

Adhesion is minimized by the self-wiping function of the paddles.

Kneading is performed with a uniform residence time distribution (plug flow).

KRCニーダ パドル隙間

Excellent dispersion effect achieved by paddles with small clearances

Downstream
process
The polymerized material is processed—through pulverization to a specified particle size and stabilization.
Finished products