KURIMOTO Co-LAB English|Kneading, Grinding, Drying

MCC (Microcrystalline cellulose)

微晶纤维素 / Mikrokristalline Cellulose / 결정 셀룰로오스

Description of Final products

A cellulose-based material derived from plant fibers that imparts functionalities including water solubility, compressibility, shape retention, enhanced flowability, and dispersion stability.

Applications

Generic pharmaceuticals, food products, cosmetics, coatings, animal feed, and related applications.

Manufacturing process

※This process is just one example, and the manufacturing methods vary by company.

Raw materials to be processed
Mixing
Crystalline cellulose treated by hydrolysis is blended with additives such as swelling disintegrants.
Kneading
The mixture is kneaded (mechanochemically milled).

The materials must be uniformly mixed with consideration given to functional performance, and the crystalline particle size of the cellulose must be reduced to a fine scale (e.g., several tens of micrometers or less). In addition, it is preferable to discharge the material in a noodle-like form in consideration of the downstream drying and milling processes.

The twin-screw continuous kneader "KRC Kneader" produces uniform and stable products with controlled shape and crystalline particle size.
(It is also possible to connect two or more kneaders in series.)

Excellent mixing performance achieved by the self-wiping function of the paddles

Kneading is performed with a uniform residence time distribution (plug flow).

High shearing force generated by paddles with small clearances

The material is extruded in a noodle-like form by a special outlet nozzle.

Drying
The product is dried to the specified moisture content.
Grinding
The product is ground and adjusted to the specified particle size distribution.
Finished products