KURIMOTO Co-LAB English|Kneading, Grinding, Drying

Talc

Talc / Talc / Talk / 탈크

Talc
Description of Final products

A material mainly consisting of hydrated magnesium silicate, naturally occurring as talc, with a platy particle morphology.

Applications

Applications include fillers for paper, plastics, and coatings, as well as electronic components, ceramics, cosmetics, pharmaceuticals, food additives, and agrochemicals.

Manufacturing process

※This process is just one example, and the manufacturing methods vary by company.

Raw material to be processed (Talc)
Crushing
The material is crushed into the specified shape using a crusher or similar equipment.
Impurity
removal
Foreign materials are removed using a sieve.
Primary
grinding
The material is ground to the specified particle size.
課題

If coarse particles are mixed in during grinding, they may adversely affect the downstream processes. Materials used for the parts that come into contact with the raw material during grinding are required to have high wear resistance.

解決策

The vertical roller mill "VX Mill" allows grinding and particle size adjustment, by the following characteristics.

VXミル ローラとテーブル

Roller pressure and table speed are adjustable to achieve the target particle size.

VXミル 分級機

By adjusting the rotational speed of the classifier, the inclusion of coarse particles can be prevented.

VXミル 耐摩耗鋳鉄

Wear-resistant cast iron is used for the material-contact parts. These components are also easy to replace.

Secondary
grinding
The material is ground to the specified particle size.
課題

If coarse particles are mixed in during grinding, they may adversely affect the downstream processes. Materials used for the parts that come into contact with the raw material during grinding are required to have high wear resistance.

解決策

The airflow-type grinding mill "Cross Jet Mill" enables fine grinding and particle size control, by the following mechanical characteristics.

ジェットミル 粉砕ノズル圧縮ガス

Grinding conditions can be adjusted by controlling the compressed gas pressure at the grinding nozzles.

ジェットミル 分級機

By adjusting the rotor speed of the classifier, the inclusion of coarse particles can be prevented.

ジェットミル 分級機

Ceramics are used for the classifier rotor, and it is easy to replace.

ジェットミル 粉砕ノズル

Ceramics are used at the openings of the grinding nozzles, and they are easy to replace.

Iron removal
Ferrous impurities are removed from the product by magnetic separation.
Degassing
Air contained in the powder is removed under vacuum.
Compressing
The bulk density of the product is increased.

Excessive generation of fine particles during handling can deteriorate the working environment. Low bulk density also reduces kneading efficiency with resins.

The mixing and compression granulating machine - "MRCP Roller Compactor" enables compaction and granulation, by the following mechanical characteristics.

MRCPローラコンパクタ 原料供給

Raw materials are fed and pressed into the rollers by screws and paddles.

Discharged in sheet form through roller compression

MRCPローラコンパクタ 粗粉砕

Crushed into granules by a coarse crusher, then classified and adjusted for particle size

MRCPローラコンパクタ 分散性

Pretreatment before kneading improves dispersion and throughput.

Finished products